When overhauling or finishing a new building, all masters are faced with the need to supply communications and masking wires. The best way to lay utility networks is to place them in the wall. The work is quite laborious, requires certain skills and the availability of special tools.
We will tell you how and with what to wall the walls for wiring, when you can get around with improvised equipment, and when it is better to use professional equipment. We will also describe the features of the preparation of the furrow on different walls, we will provide a step-by-step guide to gating and sealing channels.
Requirements and norms for strob
Before choosing a tool and getting to work, it is necessary to draw up a drawing of the electrical wiring in an apartment or private house, taking into account building norms (requirements are regulated by SNiP 3.05.06-85).
The diagram should indicate the location of all lighting fixtures, junction boxes, sockets, switches and the route along which the connecting wires will pass.
Be sure to save the wiring plan for the future, so that if necessary, drive a nail into the wall without guessing if you will get into the wire or not (+)
Important nuances:
- The depth of the furrows should not exceed 2-3 cm, and the width - 3 cm.
- The maximum length of one channel from the junction box to the switch or device is 3 m.
- The wires and, accordingly, the strobes under them can be led only vertically and horizontally, checking the level of parallelism with the main structures of the building. But to reduce the distance "directly" with the help of oblique and even more wavy lines is impossible. An exception to this rule can only be the wiring in the attic room - in this case, the grooves pierce parallel to the inclination lines of the walls.
- The minimum spacing from the floor slabs to the horizontal girders should be at least 15 cm, and from the heat and gas pipelines - at least 40 cm.
- Vertical wiring should be held at a distance of 10 cm or more from door and window openings.
- It is important to plan the wiring so that the wires have as few bends as possible from the junction boxes to lighting fixtures or outlets. Ideally, you need to drive the path in a straight line from the box or use no more than one transition at right angles.
- On the bearing walls, floor slabs and corners it is impossible to gouge - this can weaken the strength of the structures of the entire building and lead to an accident.
The following photo selection will clearly demonstrate the restrictions stipulated in the PUE:
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Shtroblenie only interior partitions
Permissible depth for concealed wiring
Hidden wiring device violation
The formation of the strobes in the layer of plaster
If you follow the drawing and subsequent gating in compliance with these rules, hidden wiring will work without problems and failures.
Choosing a tool for wall chipping
Conducting deep grooves is easier and faster with the help of special electrical equipment. But even if you have only a minimal set of home tools at your disposal, do not rush to abandon the intention to do the work yourself.
We will tell you in detail how you can ditch the walls for wiring, consider options from the "grandfather" methods to professional methods.
What is suitable from the arsenal of a home master
The simplest toolkit that will almost certainly be found in the stocks of any home master is a chisel (chisel) and a hammer. We set the chisel with a sharp edge to the drawn marking, hit with a hammer to penetrate deeper into the wall.
Smoother lines are obtained if you additionally use a hacksaw - it makes cuts along the length of the grooves, which slightly facilitates and accelerates the process.
But in any case, it will be the most time-consuming and time-consuming option for making a strob for wiring.
In large areas, it is unprofitable to use such a tool: the depth and quality of the grooves made by a chisel leave much to be desired, and unreasonably much time and effort will be required for their manufacture
This method is good in that it does not require expensive equipment and special skills in working with it. Therefore, it is still successfully used for arranging short grooves on the walls of ductile material.
For example, if there is a need to extend an existing route for connecting one or more new devices, when transferring an outlet, etc.
But if there are concrete or brick walls in the room, it is better to abandon the intention to make grooves with a hammer and a chisel, and use more effective methods of gating.
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Forming a channel for wires with a chaser
Strobing the channel in the wall with a perforator
Nozzles for various operations
Drilling a wall with a diamond crown
A simple power tool to help manual labor
An ordinary electric drill will help improve the speed and effectiveness of manual gating. But problems with concrete walls may arise - the drills will “burn”, so we will consider several important nuances and the principle of the work.
Although the drill speeds up the process of wall chipping at times, you can’t count on a perfectly flat track with this equipment.
You need to proceed according to the following scheme:
- Draw markings on the surfaces of the walls.
- Choose a drill with a diameter of 8-10 mm for the drill.
- Make a “point path” - drill holes of the required depth along the lines with an interval of about 0.5-1 cm. At the same time, hold the tool perpendicular to the wall so that the drill does not bend or break. If you need a wide groove, make holes in a checkerboard pattern.
- When working with concrete or brick, you must turn on the drill at low speeds and periodically stop to cool the drill in cold water (just make sure that the liquid does not penetrate the device).
- Then, using a hammer and a chisel, it remains to knock out the gaps.
Although the technology is quite primitive, it justifies itself when conducting a strob on small and medium distances. For example, when wiring in one room, a tandem drill and chisels will save significantly on the services of builders or the purchase of expensive equipment.
But for a thorough redevelopment of wiring in the entire building or multi-room apartment, it is better to acquire a specialized tool or invite a master electrician.
Professional equipment for quick installation
To make the strobes, while spending a minimum of effort, you can use a special shtorez. Two diamond-coated discs can be mounted on this tool at once, so that neat and perfectly even grooves are obtained on any surface in one pass.
At the same time, the circles themselves will be covered by a casing on which there is a tap for connecting a vacuum cleaner to prevent the spread of dust throughout the apartment.
The shtroborez makes even and equal recesses, after which it remains only to knock out the inside of the groove with an impact drill or perforator
In addition, the design of the cutter allows you to independently change the distance between the circles and set the desired width and depth of the groove.
In a word, this is an excellent solution with a single drawback - the price of the equipment is quite high, so it will be cheaper to invite a hired craftsman than to buy a wall chaser for a one-time repair.
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Using a grinder in wall chipping
Home-made line for distance
Hammer and chisel to modify the strobes
Hand furrow selection
Quickly perform gating walls for wiring will help:
- Impact drill or hammer drill with interchangeable nozzles. Both devices work according to the same principle: first, holes are drilled with a short drill at intervals of 1-1.5 cm. Then the nozzle changes to a pointed “chisel” or “blade”, is installed at an angle of 45 degrees to the wall, the device switches to “without drilling ”and cleans the groove from the remaining material. This method is good for its speed, but not quality - the groove is still sloppy, with torn edges, cracks and chips.
- Bulgarian (angle grinder) - if you equip the device with a sintered diamond or turbo-diamond disk, it will perfectly cope with making smooth strokes. True, working with the grinder is quite dusty and demanding on accuracy - according to the marking, you need to cut 2 parallel lines in 2 passes, maintaining a gap of the width of the future channel. Then, inside the grooves, the material is knocked out with a puncher with a “blade” nozzle or other percussion instrument.
Strobes with a grinder are almost as smooth and accurate as when using a stroborez, but the sawing process is accompanied by such a huge amount of dust (especially if the walls are concrete or aerated concrete) that it is simply impossible to work without a respirator.
To remove at least part of this “cloud”, you can use a construction or industrial vacuum cleaner: while one person performs the chipping, the second will have to keep the suction hose near the cutting line.
You can upgrade the grinder yourself: close the cutting elements with a home-made casing from a plastic container or an old pan and at the same time provide a hole for connecting a vacuum cleaner
All objects that cannot be removed from the room during the operation of the grinder and drill should be covered with foil to avoid the penetration of small building debris. Humidification of the wall with water will also help to reduce the amount of dust, but it is important not to overdo it, since working with wet concrete or brick will not be easy.
Features of working with various materials
If you have a correctly made diagram and suitable tools, it is not difficult to perform wall chasing even for a beginner in the construction business. But this is the case if the wall is not bearing and covered with a thick layer of pliable plaster.
But what if the internal partitions are made of high-strength concrete, lightweight aerated concrete, or even wood? Consider the nuances of working with various materials.
Strobes in concrete and brick
On masonry, bonded with a mixture of sand and cement, you can even hollow out horizontal grooves even with a chisel and a hammer if you "get" into the seam. For vertical shtrob it will be better to use a power tool - a grinder, a puncher or a chisel cutter.
If the masonry is covered with plaster, primitive manual equipment can handle it, however, the process will take a lot of time.
Rules for marking the shtrob for wiring on brickwork: horizontal channels are knocked out at the junction of the rows, vertical - between the rows of bricks
In principle, there is nothing complicated in working with concrete - although the material is strong enough, the grooves on it can be made with any suitable tool for chipping, with the possible exception of a hammer and chisel.
But the punch will still be the best choice, although the evenness of its grooves leaves much to be desired (however, the plaster will correct all the nuances).
The noise level from the hammer drill exceeds 60 dB, and in order not to injure neighbors, it is allowed to work with it only on weekdays and in the daytime, taking periodic breaks for 1-2 hours
This percussion instrument has high power, so it will cope with any hard surfaces. It does not form such a large dust cloud as a grinder, and does not require an additional tool to clean the remaining material inside the furrow.
The puncher and drill are suitable for forming round holes, though for this the master will need experience:
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Step 1: Marking the hole for the socket
Step 2: outline the outline of the future excavation
Step 3: Connect the dots into a solid circle
Step 4: Remove Surplus with a Normal Chisel
In addition, it is unsafe to use a grinder (and its analogues - a circular saw, angle grinder) on concrete walls of increased strength - with a strong pressure, the circle may break.
How to work with wood and aerated concrete
You can make grooves in the walls of aerated concrete or foam blocks with the help of a grinder, a drill, a puncher or a circular saw. But if you want to minimize the amount of dust - use a special manual chipper, designed to work with ductile material.
Its pointed arc easily cuts through a neat groove, and the desired depth can be achieved in just 3-4 passes.
By the way, such a tool is also easy to make with your own hands from a plate sharpened on one side or a rigid punched tape. To do this, you need to bend an arc of a small piece of improvised material and fix the edges with a wire or electrical tape.
For small volumes, such a device is quite enough, but if you need to carry out a network of channels with a total length of more than 20 m, it is worth equipping the device with a convenient handle from the pipe.
If there is no suitable material for the chamfer, you can buy a finished tool in the store - a simple model will cost between 500-1000 rubles
As for the walls of profiled timber or logs, according to the rules of fire safety, it is recommended to install open electrical wiring, so that in case of force majeure, the ignition source can be quickly neutralized.
In extreme cases, for wooden walls, you can use a special milling cutter, a grinder with a circular disk for wood and a chisel, with which you can remove the material remaining between the cuts.
But, we repeat, it is better not to risk with masking the wires and perform the installation without violating the PUE standards and the integrity of the wooden coating.
Nuances with load-bearing walls
As already mentioned, it is forbidden to grate the supporting structures - if the upper layer in the wall is damaged, the reinforcement is exposed, as a result of which corrosion can begin, which will weaken the entire frame of the building. But what about the owners of apartments in a house where part of the partitions is reinforced concrete or most of the walls are load-bearing?
There are several options:
- Official approval - obtain permission to conduct gating work at the local construction department. You can try, if you prove that the depth of the grooves will not affect or damage the reinforcing mesh, deformation of which leads to softening of the supporting structures. But if we are talking about a prefabricated house - the chances are practically zero, but for a frame-brick building, permission will most likely be issued.
- Apply plaster to the wall and carry out gating, without delving into the very design of the plate. Typically, the reinforcement lies under a 1.5-2 cm layer of concrete, so if you level the wall with a stucco mixture, the depth of the grooves will not affect the metal.
And the last way that will help solve the problem with any problem wall is to hide the wires behind drywall or in special electrical skirtings.
Step-by-step description of the gating process
First you need to make a diagram with a detailed indication of all the elements of the electric highway. Those who are computer friendly can use special programs, for example, Compass Electric, ProfiCAD, QElectroTech or other graphic editors.
In specialized programs, you can draw various plans and wiring diagrams for wiring, however, it will be difficult for an amateur to understand them, so most use a simple drawing on paper (+)
Step-by-step process of wall breaking through wiring:
- If possible, we protect the room from construction debris - we close the doorway with a damp cloth, we remove the furniture and appliances or close them tightly.
- If there is wallpaper on the walls - they need to be removed so that pieces of paper do not get stuck in the power tool.
- Then we transfer the wiring diagram to the walls using a drawing made in advance, a marker and a building level.
- We check the marked area with an indicator or metal detector for the presence of old wiring - if one is found, it will be necessary to dismantle or indent at least 10 cm. Ideally, the apartment should be completely de-energized and the wire should be drawn to the neighbors, because if you accidentally stumble upon a cable that was missed during inspection live voltage can cause serious injury.
- Now you can make strobes using protective equipment and any tool convenient for you, suitable for the material of the walls.
- When the entire route is completed, the grooves must be cleaned from the remains of material and dust, then treated with a deep penetration primer.
- When the impregnation dries, you can mount the wiring.
Note that the strobes are different, because the grooves are designed not only for the cables themselves, but also for masking the socket boxes, switches and junction boxes.
Usually, the boxes themselves are placed immediately below the ceiling (in the place where the main electric main passes), and the sockets are indented 30 cm from the floor level. And they will need to make a recess in the shape of a circle.
Prepare the “crowns” of two types - for 80 and 65 mm, with which round holes for the junction box and socket boxes are cut
Of course, it is possible to hollow out such strobes for installing the rosettes manually, having drawn a circle line with a drill or a chisel, but it is much more convenient and faster to do this with a perforator and a “crown” of suitable diameter. The same nozzle can be made and a recess for switches.
How to mask strobes with wiring
Covert duct work is usually done before plastering, so that after the wiring of the communications, the entire surface of the wall is leveled to apply the finish coating. But if the wiring is replaced after the rough finish of the walls, you need to proceed carefully so that the strob does not turn the spot repair into a major one.
The most even channels are carried out using a grinder or a chamfer, but if you work only with a puncher or chisel, you won’t be able to avoid chips
The easiest way to process the channels is gypsum plaster. It must be applied after the grooves have been cleaned of dust and primed, and all the wires are installed according to the plan-scheme.
To reduce shrinkage, it is recommended to moisten the wall at the gate with water. Then you need to prepare a thick solution of gypsum plaster mixture and fill the channel with a spatula / spatula.
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Step 1: Designing the tool
Step 2: Priming the bottom and walls of the gate
Step 3: Fasten the wiring to the prepared grooves
Step 4: Sealing the Strob with Stowed Wiring
So that the plaster layer does not collapse over time and does not sink, you can use a special mesh for reinforcement. Then smooth the mixture perpendicular to the groove (processing the vertical furrow from the bottom up) and remove excess solution with a smoothing machine.
For a better understanding of wall gating, we suggest looking at the work of masters with various tools and learning practical tips about the many nuances that may arise during wiring.
If you are not sure which tool to choose for chiseling, we suggest that you study the master class by comparing the work of a puncher, grinder and chamfer:
A grinder is an excellent device for creating smooth channels. And to minimize the amount of dust will help the installation of a protective casing with a dust extraction:
How to make a manual wall chaser for working with gas and foam blocks:
If the provided examples did not inspire you to gouge the walls yourself, you can always call a wizard with professional equipment to make a network of channels and route wires through them.
Have experience with wall chipping? Share practical readership and tips with our readers. Please leave comments and ask questions. The feedback box is located below.